Modular support

Most often this involves making changes to the handling and storage of components, sub-assemblies and finished products to create ergonomic working environments that reduce the number of actions needed to complete a task or process.

A way to support lean manufacturing is with modular storage and handling systems such as Trilogiq’s Graphit system, available in the UK from The Tube & Bracket Company. These comprise tubing, connectors and accessories that can be assembled into structures such as live storage, carts, trolleys and ergonomic workstations.

Modular systems reduce production line design costs because components are inexpensive, interchangeable and reusable.

One Tube & Bracket Company customer upgraded and improved manufacturing processes on two UK sites in days rather than weeks using modular line-side racks. Project engineers incorporated modular storage solutions that were not readily available off-the-shelf into individual work cells to maximise efficiency. This improved ergonomic work areas, reduced operative movement and supported the introduction of “just-in-time” component supply.

One company reduced the number of line-side containers by 58 per cent in the final assembly area by integrating modular live storage racks with existing permanent fixtures. The use of reinforced roller track promoted first-in-first-out stock rotation and allowed parts delivery to the exact point of use rather than to the line end. The company also reduced stock levels.