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Transform responsiveness with Demand Driven offering
26 July 2018
The Demand Driven solution has been developed by consultancy SCALA and allows manufacturers to create production and inventory management plans designed to reflect daily demand changes, known product sales variability and accurate lead times.
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Combining project and change management expertise with the industry-leading Orchestr8 cloud-based solution, SCALA’s service offers a simple, operational approach that aligns production with the pull of actual demand. It gives an operationally proven alternative to the traditional Material Requirements Planning (MRP) methodology, which is over-dependent on unachievable precise sales forecasts. Rather than being spreadsheet-based, the Orchestr8 software is designed to replace MRP planning systems, not bolt onto them.
Major UK soft drinks business, AG Barr, which owns the famous IRN-BRU brand, has already implemented Demand Driven using SCALA’s approach, having recognised the need to switch to a radically different process that delivers improved service level, manufacturing stability and lower inventory.
By regularly buffering the production system at key points, replenishing the buffers according to actual demand and factoring in lead times, the process allows businesses to benefit from more stabilised production schedules, high customer service levels and inventory reductions of 30%.
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