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Total fines of £2.5m after poorly executed heavy lift

19 October 2017

The attempt to lift concrete panels weighing 11 tonnes went wrong and the worker was thrown from a MEWP and then crushed by a panel.

A manufacturer of large concrete panels and a plant hire company were sentenced following the death of a worker at a factory in Worksop, Nottinghamshire.

Nottingham Crown Court heard that on 8 July 2014 Richard Reddish, who was employed by Explore Manufacturing Ltd (part of construction giant Laing O’Rourke) at its site on Explore Way, was working in the finishing area. He was working in a mobile elevating working platform (MEWP) removing the lifting attachments from the top of a concrete panel, which weighed about 11 tonnes and was stored on a transport pallet. The accident took place when the panel started to topple, while he was standing in the raised MEWP basket. This first panel struck the MEWP throwing him from the basket. It also caused a number of other concrete panels to topple, one of which fell onto him.

The transport pallets were supplied by Select Plant Hire Company Ltd who shared responsibility for their maintenance with Explore Manufacturing Ltd. An investigation by the Health and Safety Executive (HSE) confirmed that the frame used to secure the panel was not properly connected to the pallet, as a locking pin had not been correctly reinserted after the frame had previously been replaced, and there was no system of pre-use checks. The pallets were in a poor condition, with defects including missing support bearers and stabilising legs. Other failures included the storage of large freestanding concrete panels in the finishing area, which should have been secured in storage racks, and a lack of sufficient planning. The investigation also identified concerns with the wider systems for the storage of concrete panels at the site.

Safer Logistics at The Health & Safety Event (April 10-12)

Safer Logistics is an established feature area for The Health & Safety Event, giving focus to safety advice and best practice for warehousing, transport and logistics.

2018 will be fourth year Safer Logistics will run at the NEC, and while the logistics industry has made strides in reducing fatalities, accidents are still too common. In some areas, such as incidents involving forklifts, statistics are actually on the rise. Considering new sentencing guidelines are hitting hard at companies, especially larger corporations that fail to put robust safety practices in place and then suffer injuries, this is a concern.

We partner with first-rate industry bodies to get the best educational message across. Last year, we worked with the The Fork Lift Truck Association (FLTA) which pioneers on safety with its renowned Safe User Group and Safer Site Programme; as well as the Chartered Institute of Logistics & Transport (CILT); which runs forums designed to promote best practice in logistics safety, and training and accreditation experts RTITB.

Explore Manufacturing Limited, of Bridge Place, Anchor Boulevard, Admirals Park Crossways, Dartford, Kent DA2 6SN, pleaded guilty to the charge of breaching Section 2 of the Health and Safety At Work Etc Act 1974 in that they failed to ensure so far as reasonably practicable the health, safety and welfare of its employees during the transportation and storage of the pre-cast concrete panels.

Select Plant Hire Company Limited, of the same address, pleaded guilty to the charge of breaching Section 3 of the Health and Safety at Work Etc Act 1974 in that the company failed to properly maintain the transport pallets in operation at the Explore facility and thereby exposed the Explore employees to risks to their health and safety.

Explore Manufacturing Limited was fined £1.3million and ordered to pay costs of £13,922 while Select Plant Hire Company Ltd were fined £1.2million and ordered to pay costs of £13,922.

Speaking after the hearing Stuart Pilkington, HSE Inspector, said “This tragic incident led to the avoidable death of a young man, whose death could easily have been prevented if the companies had acted following previous warnings to identify and manage the risks involved, maintain the equipment, and put a safe system of work in place.”

 
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